Polaris Recalls RZR XP Turbo Recreational Off-Highway Vehicles Due to Fire Hazard; Severe Burn Injuries; Includes Previously Recalled RZR Turbo ROVs
Recall at a glance
- Recall number
- 16-257 (CPSC)
- Recall date
- September 1, 2016
- Brand
- Polaris
- Category
- Sports, bikes and outdoor
- Products
- Recreational Off-Highway Vehicles (ROVs)
- Hazard
- Fire Hazard; Severe Burn Injuries; Includes Previously Recalled RZR Turbo ROVs
- Hazard type
- Fire and burnCrashes and loss of control
- Remedy
- Repair
- Units
- About 13,000 (including the 2,230 vehicles previously recalled on December 2015)
- Made in
- United States, Mexico
- Last updated by CPSC
- September 2, 2016
What was recalled
This recall involves all model year 2016 Polaris RZR XP Turbo and RZR XP 4 Turbo recreational off-highway vehicles. The ROVs were sold in blue, gray, orange and red and have two or four seats and a rear box. "RZR" is printed on the rear box or on the right and left rear fenders and "Turbo" on the hood or on the right and left front fenders. "Polaris" is stamped onto the front grill. All models and Vehicle Identification Numbers (VINs) are included in this recall. To check for recalled vehicles visit www.polaris.com.
Is my product affected?
Compare your product with the details below, including model numbers where listed.
- Recreational Off-Highway Vehicles (ROVs) · About 13,000 (including the 2,230 vehicles previously recalled on December 2015) units
Photos from the recall notice


Where it was sold
Companies named in the notice: Polaris dealers nationwide from August 2015 through July 2016 for between $25,000 and $27,500.; Polaris Industries Inc., of Medina, Minn..
Injuries or incidents reported
Polaris has received 19 reports of the ROVs catching on fire, resulting in six reports of burn injuries. One of the reported fires occurred in Utah's American Fork Canyon, which led to a young child suffering severe burns and 15 acres of forest land being destroyed.
Consumer contact
Polaris at 800-765-2747 from 7 a.m. to 7 p.m. CT Monday through Friday, or online at www.polaris.com and click on "Off-Road Safety Recalls" on the main page for more information.
Recall history and context
Polaris appears in 124 CPSC recalls on record. See all Polaris recalls.
Since 2019 CPSC has recorded 451 recalls in the sports, bikes and outdoor category, 74 recalls of them in the past 12 months.
Frequently asked questions
What was recalled?
Recreational Off-Highway Vehicles (ROVs) (About 13,000 (including the 2,230 vehicles previously recalled on December 2015) units). This recall involves all model year 2016 Polaris RZR XP Turbo and RZR XP 4 Turbo recreational off-highway vehicles.
Why was it recalled?
CPSC lists the reason as: Fire Hazard; Severe Burn Injuries; Includes Previously Recalled RZR Turbo ROVs.
What should I do if I own one?
Consumers should immediately stop using the recalled ROVs and contact Polaris to schedule a free repair. Consumers will receive an extended warranty on each repaired RZR Turbo and a discount towards the purchase of a new vehicle.
More recalls from Polaris
- Polaris Industries Recalls Model Year 2025-2026 Ranger XP 1000 NorthStar and Ranger Crew XP 1000 NorthStar Recreational Off-Road Vehicles (ROVs)
October 30, 2025 · Polaris · Sports, bikes and outdoorThis recall involves certain VINs of Polaris Model Year 2025-2026 Ranger XP 1000 NorthStar and Ranger Crew XP 1000 NorthStar ROVs. The recalled vehicles were sold in…
- Polaris Recalls Ranger XP Kinetic and Pro XD Kinetic Recreational Off-Highway Vehicles (ROVs)
June 18, 2025 · Polaris · Sports, bikes and outdoorThis recall involves all VINs of Polaris Model Year 2023-2024 Ranger XP Kinetic and Model Year 2025 Pro XD Kinetic ROVs. The recalled Ranger XP Kinetic vehicles were…
- Polaris Industries Recalls Ranger XP 1000 NorthStar and Ranger XP 1000 NorthStar Crew Recreational Off-Road Vehicles
May 15, 2025 · Polaris · Sports, bikes and outdoorThis recall involves certain VINs of Polaris Model Year 2023-2025 Ranger XP 1000 NorthStar and Ranger XP 1000 NorthStar Crew ROVs. The recalled vehicles were sold in…
- Polaris Industries Recalls RZR Pro R and Pro R 4 Recreational Off-Road Vehicles (ROVs)
April 3, 2025 · Polaris · Sports, bikes and outdoorThis recall involves certain VINs of Polaris 2022-2025 RZR Pro R and RZR Pro R 4 ROVs. The recalled vehicles were sold in black, blue, gray, green and orange. The…
- Polaris Industries Recalls Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 Recreational Off-Road Vehicles (ROVs)
January 16, 2025 · Polaris · Sports, bikes and outdoorThis recall involves certain VINs of Polaris Model Year 2024-2025 RANGER XD 1500 and RANGER CREW XD 1500 ROVs. The recalled ROVs were sold in camouflage, red, silver and…
- Polaris Recalls Ranger Recreational Off-Road Vehicles and ProXD and Bobcat Utility Task Vehicles
December 5, 2024 · Polaris · Sports, bikes and outdoorThis recall involves certain VINs of Model Year 2024 Ranger 1000 / Crew 1000, Ranger XP 1000 / Crew XP 1000 and Ranger XP Kinetic ROVs; and ProXD Full Size/Full Size…
Similar recalls in sports, bikes and outdoor
- HatsanUSA Recalls Blitz Air Rifles
October 15, 2026 · HatsanUSA · Sports, bikes and outdoorThis recall involves all units of the Hatsan Blitz and Blitz 777 pellet shooting air rifles sold from February 2020 through March 2026. Both the Blitz and Blitz 777…
- Pacearth Direct Recalls PACEARTH Swing Seats
October 8, 2026 · Pacearth Direct · Sports, bikes and outdoorThis recall involves PACEARTH U-type swing seats. The swing seats were sold in various colors including green, blue, pink, red and turquoise. The chain is coated in…
- Decathlon America Recalls Van Rysel GRVL AF Bicycles
October 8, 2026 · Decathlon · Sports, bikes and outdoorThis recall involves adult multi-terrain gravel bicycles Van Rysel GRVL AF Sword Brown CN FR (model number 8911304), Van Rysel GRVL AF Apex Beige CN FR (model number…
- Walmart Recalls Over 4.4 Million Expert Grill Brushes
October 1, 2026 · Walmart · Sports, bikes and outdoorThis recall involves certain Walmart Expert Grill metal wire bristle grill brushes. The brushes have black plastic or stainless-steel handles. Some brushes come with…
- Golden Resale Recalls Portable Camping Showers
October 1, 2026 · Golden Resale · Sports, bikes and outdoorThis recall involves Portable Camping Showers with a bucket and immersion heater. The shower system consists of a black rechargeable electric shower pump, a black shower…
- 5Color Recalls Children’s Bicycle Helmet and Pads Sets
September 24, 2026 · 5Color · Sports, bikes and outdoorThis recall involves 5Color-branded bicycle helmet and pads sets. The sets consist of a pink helmet, knee and elbow pads. Only the size small helmets are included in…
Source: U.S. Consumer Product Safety Commission recall data, shown as published and last updated by CPSC on September 2, 2016. Details can change; the official notice is the authority. If your product may be recalled, stop and read the notice before deciding what to do. Terms and disclaimer.