Recall Radar

CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs

Recall 03-536 · April 15, 2003 · Polaris

What to doIf consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.

Read the official CPSC notice

Recall at a glance

Recall number
03-536 (CPSC)
Recall date
April 15, 2003
Brand
Polaris
Category
Sports, bikes and outdoor
Products
2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs)
Hazard
Fire and burn, Poisoning and toxic substances, Crashes and loss of control hazard
Hazard type
Fire and burnPoisoning and toxic substancesCrashes and loss of control
Units
About 56,000
Last updated by CPSC
July 14, 2025

What was recalled

These products are 4-wheeled vehicles intended for use in off-road areas.

Is my product affected?

Compare your product with the details below, including model numbers where listed.

  • 2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs) · About 56,000 units

Photos from the recall notice

Recalled MY 2000 Magnum 325 ATV 4x4
Recalled MY 2000 Magnum 325 ATV 4x4
Recalled MY 2000 Magnum 325 ATV 4x4
Recalled MY 2000 Magnum 325 ATV 4x4
Recalled MY 2000 Trailboss 325 ATV
Recalled MY 2000 Trailboss 325 ATV
Recalled MY 2000 Xpedition 325 ATV
Recalled MY 2000 Xpedition 325 ATV

Where it was sold

Companies named in the notice: Polaris dealers nationwide sold these vehicles, from January 1999 through August 2000, for approximately $6,000.; Polaris Industries Inc., of Minneapolis, Minn..

Injuries or incidents reported

Polaris Industries Inc. has received 1,290 warranty claims or service calls pertaining to the loose or leaking oil cooler line clamps. There have been 20 minor injuries associated with oil line failures; these injuries have been first or second degree burns, bruises and skin rashes resulting from the leaking oil.

Consumer contact

For more information, contact Polaris at (800)-POLARIS or visit their website at www.polaris.com

Recall history and context

Polaris appears in 124 CPSC recalls on record. See all Polaris recalls.

Since 2019 CPSC has recorded 451 recalls in the sports, bikes and outdoor category, 74 recalls of them in the past 12 months.

Frequently asked questions

What was recalled?

2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs) (About 56,000 units). These products are 4-wheeled vehicles intended for use in off-road areas.

Why was it recalled?

CPSC lists the reason as: Fire and burn, Poisoning and toxic substances, Crashes and loss of control hazard.

What should I do if I own one?

If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.

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Source: U.S. Consumer Product Safety Commission recall data, shown as published and last updated by CPSC on July 14, 2025. Details can change; the official notice is the authority. If your product may be recalled, stop and read the notice before deciding what to do. Terms and disclaimer.