2018 BMW 540D recall: Engine and engine cooling: exhaust system, emission control, gas recirculation valve (egr valve)
Recall at a glance
- Campaign number
- 24V588000
- Reported
- August 8, 2024
- Manufacturer
- BMW of North America, LLC
- Part
- Engine and engine cooling: exhaust system, emission control, gas recirculation valve (egr valve)
- Vehicles affected
- About 15
What is wrong
BMW of North America, LLC. (BMW) is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.
Safety risk
An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.
The fix
Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.
Affected models
Model years listed by NHTSA for this campaign. Only vehicles within the build range in the notice are affected.
Notes from the notice
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Frequently asked questions
Which vehicles are affected by this recall?
BMW 540D (2018). Check your VIN to confirm.
What is the safety risk?
An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.
What is the fix?
Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) recall data for passenger vehicles, recalls since 2013, shown as published. This site is independent and not affiliated with NHTSA or any manufacturer. Check your VIN at nhtsa.gov/recalls and follow your manufacturer’s notice. Terms and disclaimer.